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Your post inspired me to do something similar for my Eden 501 so that I dont have to cover the inlet with mesh, so the inlet is connected to a small sponge filter as shown below.

It has taken me a little time to get some info on buying polystyrene boxes here in Queensland,. I have been in contact with the Queensland sales Manager of Polyfoam Australia Helen Horsley. Polyfoam boxes 230x160x120mm (ext) 190 x 120 x 80mm (int) capacity 2 lt with lids. Sold bundles of 60 for $2.00 each + GST. Bulk Buy 500 to 1000 around $ 1.85 each + GST The Queensland address is:- Polyfoam Brisbane pty Ltd 43 Proprietary Street Tingalpa Qld 4173 07 33908955. New South Wales Factory 3B, Mfive Industry Park, 1 Moorebank Avenue Moorebank, NSW 2170 02 97349555 Victoria ( Head Office) 32 Dandenong Street, Dandenong South 3175 03 97848320 Thanks ACE for reminding me to get on to this again. Guys it will be up to you in each state to broker a deal with each of the distributors Regards Wayne.